Tag: cement

  • Cement quality: Manufacturers back Reps

    Cement quality: Manufacturers back Reps

    •House slams SON for not following due process

    Major cement manufacturers have pledged their commitment to align with the House of Representatives position that the 42.5 cement grade should be the minimum standard of quality that should be produced in the country.

    They said all expired cement in the markets should be withdrawn forthwith.

    The cement manufacturing companies, amongst them,  Bua, Ibeto and Dangote, have alligned with the quality review by the Standards Organisation of Nigeria (SON), which pegged the 42.5 grade as being for general purpose use,pledging that they have no intention to produce lower quality cement.

    Meanwhile, the Lower House has slammed SON for not following due process before announcing the new cement grade. This was contained in the report of the Ad-hoc Committee on public investigative hearing on the composition and pigmentation of cement, as indicated in its (cement quality) in Nigeria, resolution no (HR 27/2014), which was presented to the general assembly, last week.

    The lawmakers pointed out that in the course of the public hearing, SON published in the national dailies, a new grading/categorisation of cement , either with a view  to pre-empt the outcome of the Committee’s assignment, or to demonstrate that it was on top of its responsibilities in the regulation of the sector.

    Hon Dogara’s ad-hoc Committee on Cement Composition and Pigmentation had, after a public hearing from stakeholders, submitted its report to the House of Representatives,  in which it asked SON to commence implementation of its cement standardisation, saying manufacturers should retool their machines for the production of the higher grade of cement.

    It’s recommendation, according to the report, was based on the fact that if offered producers the chance of choosing between 32.5 and 42.5 grades of cement, consumers would choose the 42.5 higher grade and that because those employed for building structures are mostly non-professionals, it would be in the national interest to adopt a cement grade that is less susceptible to wrong application.

    Chairman of Bua Cement, Abdulsamad Rabiu, said after a meeting in Lagos, declared  that what the House of Reps has done was a patriotic one that should be supported by all manufacturers with the safety and the well-being of the people at heart.

    According to him, Bua which operates the oldest cement plant in Nigeria, Cement Company of Northern Nigeria (CCNN), has been producing the higher grade of cement right from the time of importation till the era of local production, adding that   his company sees nothing wrong with the decision fo the  House of Representatives.

    “As a responsible corporate entity, with the interest of the nation and its people at heart, we value the lives of our people more than profit, and therefore supports our lawmakers,” he said,

    He said  what cement manufacturers and other stakeholders should do, is to cooperate with the SON as the regulating authority, so that the menace of structure failures, will become a thing of the past.

     

     

     

    . Rabiu stated that the BUA Cement brand is different from others because it is of 42.5 and 52.5 texture grade.

     

     

    “This is the highest quality texture, which mixes and dries easily. Most companies import lower quality. Our prices are also competitive within the industry and our delivery process is excellent,” he said.

    Dangote Cement said it was poised to giving all necessary support to government and its agencies to succeed in the bid to stem the spate of building collapse through production of quality cement that can stand the test of time. Its Group Managing Director, Devakumar Edwin said the firm has never produced a lower grade cement and that the quality review by SON, which was also affirmed by the lawmakers who investigated the disturbing menace of structure failures only confirmed its view that Nigerians deserve the best quality of cement.

     

     

    Edwin saidendorsing the 42.5 grade of cement as the minimum standard to be produced is the best for the country given that most builders are non-professionals who knew little or nothing about the right application of cement as a key component of construction.

    He said: “I say this because with the strength of the 42.5, it will be less susceptible to wrong application and therefore saves the people the hassles of how best to apply cement. Anything contrary to promotion of 42.5 as the better grade by any manufacturer could only be motivated by profit.

    According to the Committee members,  the action undertaken by SON is deemed a step in the right direction except that it was faulted on

    grounds that its Governing Council, whose responsibility is to look into cement quality was not properly constituted in line with Section

    3(2) of its Act, and it did not comply with the process laid down in Section 12 of its enabling Act.

    The lawmakers stated further in the report that “none of the cases of building collapse in Nigeria, which were  investigated  by  relevant independent   professional bodies was traced  to substandard  cement.”

    There   is   therefore,   no   scientific   study   that   has arrived at an empirical  conclusion  linking  any case of building  collapse

    in Nigeria to substandard  cement” they stressed.

    “The Governing Council of SON properly constituted in line with S.3 (2)   of  the  SON  Act  and  in  strict  compliance   with  S.12  of the SON  Act should  in the  immediate  require  all cement manufacturers   in Nigeria   to  retool   and  upgrade   theirproduction   lines  to  produce   the 42.5    cement     grade within    a   reasonable time    taking    into consideration  the cost of social dislocation  and Article  111.B .15 of the United Nations  Guidelines  on Consumer  Protection  1999, a Protocol  to which Nigeria  is a signatory.

    The House recommended that  cement  manufacturers    in  Nigeria   can reposition   their  plants within  a  reasonable   time  to  enable

    them  produce   the  42.Smpa   grade which  some  of them  are currently  producing   to meet  the  special  needs of their

    It added that  SON  and  Council    for   the   Regulation    of Engineering     in   Nigeria (COREN)   be  required   to  outsource

    the  monitoring   of cement    quality   to   reputable institutions    of   learning    in   all   the geopolitical   zones

    of the country  (with  SON  specifying  the methods  of sampling  and testing)  until  SON establishes  functional   laboratories   for its own use  in those geopolitical  zones.

     

     

  • Cement grade: House berate SON for flouting orders

    Cement grade: House berate SON for flouting orders

    The House of representative has slammed the Standard Organisation of Nigeria (SON) for not following due process before announcing new cement grade. This was contained in the report of the ad-hoc committee on public investigative hearing on the composition and pigmentation of cement (cement quality) in Nigeria, resolution no (HR 27/2014), which was presented to the general assembly.

    The lawmakers pointed out that in the course of the public hearing, SON published in the national dailies a new grading/categorization of cement and uses in the Nigerian market place either to pre-empt the outcome of the Committee’s assignment or to demonstrate that it was on top of its responsibilities in the regulation of the sector.

    According to the Committee members,  the action undertaken by SON is deemed a step in the right direction except that it was faulted on grounds that its Governing Council, whose responsibility is to look into cement quality is not properly constituted in line with S. 3(2) of its Act and process did not comply with the process laid down in S.12 Of its enabling Act.

    The lawmakers stated further in the report that none of the cases of building collapse in Nigeria which were investigated by relevant independent professional bodies was traced to substandard cement.” There  is  therefore    no  scientific  study  that  has  arrived  at an empirical  conclusion  linking  any case of building  collapse  in Nigeria  to substandard  cement” they stressed.

    “The Governing Council of SON properly constituted in line with S.3 (2)  of  the  SON  Act  and  in  strict  compliance  with  S.12  of  the SON  Act should  in the  immediate  require  all cement  manufacturers  in Nigeria  to  retool  and  upgrade  their  production  lines  to  produce  the 42.Smpa    cement    grade    within    a    reasonable    time    taking    into consideration  the  cost of social dislocation  and Article  111.B .15 of the United  Nations  Guidelines  on Consumer  Protection,  1999 a Protocol  to which Nigeria  is a signatory.

    “Cement  has  a  shelf  life  and can  also  expire  or  lose  its  essential qualities  due to poor  stacking  or exposure  to the elements. “At  the downstream  informal  construction  sector  is not controlled  or regulated  and relevant  standards  on concrete  and related  issues  are not enforced  in the  country”.

    The House recommended that  cement  manufacturers    in  Nigeria  can  reposition  their  plants within  a  reasonable  time  to  enable  them  produce  the  42.Smpa  grade which  some  of them  are  currently  producing  to meet  the  special  needs of their customers.

    It added that  SON  and  Council    for  the  Regulation    of  Engineering    in  Nigeria (COREN)  be  required  to  outsource  the  monitoring  of cement    quality    to  reputable    institutions    of  learning    in  all  the geopolitical  zones  of the country  (with  SON  specifying  the methods  of sampling  and  testing)  until  SON  establishes  functional  laboratories  for its own use  in those geopolitical  zones.

     

  • Reps recommend 42.5mpa grade cement for construction in the country

    To achieve standard construction works in the country, the 42.5mpa grade cement should be used, the House of Representatives recommended yesterday.

    According to the House, the reason for adopting the 42.5mpa grade is because there is no building code hence 90 per cent of construction work in the country is undertaken by non-professionals, majority of whom are quacks.

    “It will serve the national interest better to adopt a particular cement grade which is less susceptible to misapplication as the standard cement in the country,” the lawmakers said, adding that “most stakeholders will prefer it if given the chance to choose between 32.5mpa and 42.5mpa.”

    The recommendation of the House was sequel to the adopting of the recommendations of the report of Hon. Yakubu Dogara- led ad hoc committee on Composition and Pigmentation of Cement (Cement Quality) which investigated the incidence of collapsed buildings in the country.

    Lawmakers also recommended the quick passage of the National building Code Bill to check quackery, use of substandard building materials and also to serve as a tool for the regulation of the informal downstream sector of the construction industry.

    The House also recommended that Standard Organisations of Nigeria (SON’s) governing council should ensure that all cement manufacturers in Nigeria retool and upgrade their production lines to start producing the 42.5mpa grade within a reasonable time considering the cost of social dislocation.

    They further recommended that the government should create a cement fund from contributions of N10 per 50kg bag of cement produced in Nigeria and N20 only per 50kg of cement imported into Nigeria for the establishment of state-of-the-art laboratories in all the geo-political zones within the period of three years.

    The fund, they said, should be managed by a task force to be set up by SON, the Council for the Regulation of Engineering in Nigeria (COREN), the Council of Registered Builders of Nigeria (CORBON) and the Nigerian Institute of Building (NIOB).

    The lawmakers said: “All cement packages must clearly and boldly indicate their grades, uses and expiry dates with tamper proofing on the packages to guard against repackaging by middlemen; SON should ensure that all cement distributions withdraw expired cement from their warehouses and markets and destroy them, “

    They asked that the Federal Government set up a National Quality Assurance Programme, using designated agencies and some professional bodies to regularly test samples of  cement produced before they are sold in the open market.

    Part of the House’s 12-point recommendations was that government “ should take immediate steps to establish a cement and concrete institute, as is the case in many jurisdictions,” and that “government should also revive all technical schools across the country and establish new ones to improve on the pool of qualified artisans and generate skilled as well semi-skilled labour.”

  • Cement battle shifts to TV commercial

    Cement battle shifts to TV commercial

    A new TV commercial by one of the major players in the cement industry appears to have further drawn the battleline as it highlights the dangers in using low-grade and the merits of switching to the upgraded brand of cement, writes ADEDEJI ADEMIGBUJI.

    The cement market has continued to heat up since Dangote Group upgraded its cement  to 42.5R.

    The development has been  generating heated debate on whether the upgrade is really the solution to the incessant building collapse.

    With the media war among cement manufacturers on the quality of the product and sponsored-published communiqués at various fora by those, who perhaps feel the new product could reduce their market share, the series of communication has continued to make the cement market exciting. They believe the new cement has created a value proposition that users have long been waiting for to avert collapse of their properties.

    To sustain the communication solution to the new brand with a campaign theme – Big Oga – a new Dangote Cement TV commercial is taking on market forces to drive its brand equity than responding to competition reaction.

    Created by X3M Ideas, a creative agency that handles Etisalat advert creatives, the 60-second television commercial (TVC) profiles a known model, Segun Remi with Kanran as his stage name. The character, which appeals to market forces (block makers and building contractors) that influence purchase decision saunters into his factory. A thunderous applause welcomes him. Yet, the applause was a mockery of him. Kanran has lost all his customers for using low-grade cement in molding his block.

    Curious about why he was being mocked, he spies across the fence that separates his factory from his competitor. A long queue of customers stares at him. He sees the difference between his market position and his competitor’s. The situation changes his mood as he is left dissatisfied. To ensure better viewing angle, he stands on one of the blocks that he produced. What the pint-size model sees is amazing though unpleasing: his competitor’s business is booming – trucks off-loading sand, blocks looking stronger and customers taking deliveries with satisfaction written on their faces -thanks to the Dangote cement Grade 42.5R.

    Furious, he steps down from the block upon which he stood, he falls with his legs stock in the block. Flat on the ground, he yells at his workers, smacks them with his cap asking why his block crumbled.

    His foreman retorts: “Don’t use your money to buy Wahala (trouble)”.  The foreman’s response resonates the current market trend which necessitated the upgrading of the cement by Dangote to stem the tide of  building collapse as a result of the use of substandard cement.

    The X3M Ideas TVC, which is a communication solution beyond the brand advert, sells a key message that to stop the loss of lives and properties to building collapse, all, from high to low end professional rankings, should upgrade to 42.5R cement.

    The TVC also reveals how the use of quality cement can increase output, patronage, customer satisfaction as well as profit.

    The 60-seconds TVC also demonstrates that consumers are going for quality.

    The Minister of Industry, Trade and Investment, Mr. Olusegun Aganga, said the Federal Government was targeting an increased production capacity in the cement sector from about 28.5 million metric tonnes last year to over 39 metric tonnes in 2014.

    He said: “We have had a major success in the cement sector. For the first time ever in the history of Nigeria, we exported cement in 2013. We had capacity of 28.5 million metric tonnes. Our current demand is between 18 to 20 million tonnes. This year, it should be about 39 million metric tonnes.”

    The minister believes Nigeria should have one of the largest cement factories in the world in the near future. The major factor that will continue to drive the growth of the cement industry is quality production because absence of this will result in importation, a development which will drastically affect the economy.

    However, with the seriousness of these trend, X3M Ideas decently and cautiously explored humour in the TVC to get the message across without losing the core message intended for the target market.

  • Why campaign for cement standardisation persists

    Why campaign for cement standardisation persists

    The campaign to standardise the manufacturing and importation of cement is gathering momentum, as experts and stakeholders in the building and construction industry renew the call for the authorities to make the higher 42.5 grade of cement the standard product in Nigeria. Assistant Editor Chikodi Okereocha reports that the latest agitation is prompted by the recent collapse of a two-storey building in Lagos.

    If an opinion poll is conducted, it is doubtful if any issue would beat the rising spate of building collapse in Nigeria among issues agitating the minds of operators and stakeholders in the building and construction sub-sector. Between 2007 and last year, over 130 buildings collapsed in Lagos State alone, according  to a report by a tribunal of inquiry set up by Governor Babatunde Fashola on May 20, last year. The problem is not peculiar to Lagos. Major cities across the country such as Abuja, Port Harcourt, Enugu and Warri, have had a fair share of building collapse, and in most of the cases, experts identified poor quality and lower strength cement as one of the causes.

    Indeed, rising cases of building collapse has been a pain in the neck of estate surveyors and valuers, architects, town planners, quantity surveyors, engineers (structural and civil), building contractors, landlords/developers, and the regulatory authorities. It could not have been otherwise. The emotional trauma, which occupants go through when such buildings collapse, is unimaginable. Apart from losing properties and loved ones, families have been displaced, with some yet to find alternative abodes.

    For instance, two weeks after 10 persons, including teenagers sustained varying degrees of injuries when a  two-storey building collapsed in Lagos, they are yet to get over the shock. The victims were reportedly working in the building at 11 San Beach Lane, off Longe Street, Oworonshoki, when it caved in about 11am. The owner of the collapsed building and the contractor in charge took to their heels to evade arrest by the authorities.

    It took the combined efforts of safety agencies to rescue the affected persons who were trapped in the rubbles. The Nation reported earlier that the rescued teenagers – Monday Ahungbe (12), Jimoh Adebiyi (13), Oba Alafia (14) and Moses Atokiti (15) were assisting six adult construction workers. They sustained minor injuries and were taken to Folabi Medical Centre, Oworonshoki. Two of the adult victims with major injuries were taken to the Gbagada General Hospital.

    The incident, the latest in the long list of building collapse in Lagos, as usual, drew the ire of not a few Nigerians and stakeholders, most of who are renewing their agitation for stricter enforcement and complete overhaul of the building and construction regulations. Specifically, they are insisting that relevant authorities should initiate moves to adopt the higher 42.5 grade of cement as the standard product in Nigeria as against the lower grade 32.5 in the market.

    Leading the renewed campaign for standardisation is a coalition of civil society groups and professional bodies in the construction industry. The coalition is threatening to lead protests against manufacturers and importers of 32.5 grade cement. It threatened to take its campaign to the National Assembly where it hopes to demand that lawmakers probe manufacturers and importers of cement, some of who the group alleged, compromise standards.

    About three months ago, the coalition kick-started the campaign to enforce standard in cement when it petitioned the Federal Government and threatened to lead a march against cement manufacturers over their possible complicity in the collapse of buildings that had become rampant in the country. The coalition identified poor quality and lower strength cement as one of the causes of failed structures and insisted that the government must force manufacturers to produce and distribute only the highest quality of the product to stem building collapse.

    In the petition, the coalition noted that nearly all the cement manufacturers and importers in the country were taking advantage of the lax regulation and lack of enforcement to vary their pigmentation in favour of the lower grade cement (32.5), which in most cases, is used in building works, and believed to be partly responsible for building collapse. The group therefore, called on the Consumer Protection Council (CPC) and Standards Organisation of Nigeria (SON) to ensure that strict standards are maintained and offenders punished.

    The coalition did not stop there. They also made a case for urgent enforcement of the National Building Code, arguing that this could go a long way in addressing the lax control by regulatory authorities. The civil society groups also disclosed that they were reaching out to the Council of Registered Engineers of Nigeria (COREN) to lend its voice to the unwholesome practice of cement manufacturers which, according of them, is endangering the lives of Nigerians. They vowed to confront the Cement Manufacturers Association of Nigeria (CMAN) for poor standard of locally produced and imported cement, claiming in their working document that most advanced countries are migrating from the lower 32.5 grade of cement to the higher level 42.5 specification and even 52.5 with a uniform standard set by the government, manufacturers and importers.

    Ninety-two per cent of Portland cement produced in the United States (U.S) are in 52.5 and 42.5 grades, while other imported cement from China, Japan, Denmark and Paris are all 42.5 Grade.

    “Over 90 per cent of consumers are not aware of the different types of cement available in Nigeria. Their expectations  on the performance of cement are the same regardless of the type. The grade (quality) of concrete to be used may allow 32. 5 grade cement for certain construction work such as pavements, rendering (plastering) and culverts, but would demand 42.5 grade of cement for structures, columns, bridges and multi storey buildings,” an expert said.

    The experts who declined to be mentioned, explained that there are about three types of cement in the Nigerian market, namely, CEM 1 42.5 R, CEM 1 42.5 N, and CEM 32.5 R. However, there are variants of these types of cement with different specifications. CEM I 42.5 R and CEM I 42.5 N cements are produced with clinker and limestone in the ration of 95 per cent and five per cent, respectively. The gypsum that is added during the grounding is for adjustment of the setting period, which is usually obtained at the end of 28 days.

    Among other applications, this cement is used when good strength concrete is required,especially in concrete productions requiring high strength, or early strength. Also, it is used in the production of thin section reinforced concrete and in highly reinforced concrete buildings, among other uses. CEM II 32.5 is suitable for flooring and wall plastering (rendering).

    “Prior to Nigeria’s attainment of self-sufficiency in cement production, how come that during the import era, we were all compelled by the regulatory authorities to bring in 42.5 grades and now since 2012 when import was banned, the same regulatory authorities condoned the production of 32.5 grades?” the Group Managing Director (GMD) of Dangote Cement Plc, Devakumar Edwin, asked.

    The President, Association of Town Planning Consultants of Nigeria, Moses Ogunleye, proffers an answer. “SON seems to be overwhelmed; they are monitoring standard in several sectors and so, they may not be aware of the existence of poor quality cement in the market,” he said, adding, “let us ask questions from SON.”

    Ogunleye argued that there is no reason why anything sub-standard should be in the Nigerian market in the first instance, much less cement. He also said the Lagos State Material Testing Laboratory set up to register and accredit all block moulders as part of the standardisation drive has not yet registered anybody.

    However, SON has risen in stout defense of its regulatory role in the cement sector. First, the organisation insists that the quality of cement is not responsible for the spate of building collapse in the country.

    According to the Director-General of SON, Dr. Joseph Odumodu, the quality of cement produced in the country is up to international standards. He noted that unethical practices among builders are the major reasons for the incidence of collapsed building. Hear him: “The quality of cement is not responsible for buildings collapse. Our findings show that this often comes from concrete mixing. A bag of cement is meant to produce 30 blocks, but some people often use it to mould 50 blocks.”

    Secondly, Dr Odumodu insists that as a responsible organisation, SON is committed to ensuring that the consumers get the best of quality whether in the construction industry or elsewhere, which was why he said the organisation constituted a technical committee of experts to generally review the problems faced by stakeholders in the construction industry especially in terms of quality of building materials including cement. “The committee, which is made up of well-informed individuals would take a holistic look on the quality of building materials in the country inclusive of cement. As a responsible standards bureau, SON has never and will never leave the quality of any product to the whims and caprices of any individual or group of operators”, he said.

    Dr. Odumodu explained that the inauguration of the technical committee became necessary because of the technicalities of the issues in contention, which needed to be addressed by experts and stakeholders from various segments of the construction industry and the society.

    Members of the committee are technical people from professional bodies, the academia, civil society organisations, trade unions, cement manufacturing firms and journalists, among others. The National Association of Block Moulders, Raw Materials Research and Development Council (RMRDC), the Nigeria Building and Road Research Institute (NBRRI) and the Nigeria Society of Engineers (NSE), among others, are all members of the technical committee.

    The committee met on March 17 and began the review of cement standardisation in the country. The ultimate objective of the committee is to ensure that only cement that guarantees safety of buildings and human lives is produced and sold in Nigeria.

    Declaring the technical session open,  Odumodu said: “We have seen a lot of building collapse in the country and we know that most of these have caused avoidable deaths and we cannot allow it to continue. So in this meeting, we expect to get expert technical insights on the way forward in standardisation of cement. The media has been awash with varied information about different classes of cement and so to bring succour to Nigerians, we have brought together a critical mass of knowledgeable experts to provide direction on the issue.

    Continuing, the SON chief said: “Many questions have been asked by Nigerians that need answers. To be sure, there is no substandard cement produced in Nigeria because we have cement standards well elaborated in the country. But there are issues that must be addressed. For example, SON has established that people in the country, who go to the market to purchase cement for one construction activity or the other, do not actually know what they buy from the market.”

    Earlier, Odumodu explained that the technical committee is not chaired by SON. “We just provide a secretariat and it is what the committee arrives at that would be taken to the council of SON and once it is approved, it becomes a standard. Let me also state that a standard is not enforceable except the Minister of Industry, Trade and Investment designates it as a mandatory standard,” he explained.

    As Nigerians await the report of the technical committee, a cement importer, who declined to have his name in print, said there was no reason local cement producers should be allowed to produce 32.5 grade when all over the world standard has moved to 42.5 grade.

    He argued that if cases of collapsed building must be checked, there is urgent need for cement manufacturers to expand their infrastructure to produce the higher 42.5 grade of cement. He said if the government is serious about the backward integration policy in the cement sub-sector, it is necessary to ensure that the right thing is done from the onset, which is to encourage cement manufacturers to emphasise quality and standard.

    The 42.5 cement grade, according to construction experts, is stronger and has better qualities. Apart from possessing higher strength capability, the cement grade has a rapid setting quality, which makes it the preferred grade among block makers, builders and construction workers. With quick setting, blocks come out stronger, reducing the number of breakages. For now, only Dangote Cement Plc manufactures 42.5 grade of cement in all its three plants in Obajana, Kogi State; Ibese, Ogun State; and Gboko, Benue State.

    However, depending on how the technical committee set up by SON votes at the end of the session, other cement manufacturers and importers may soon follow suit and produce 42.5 grade of cement.

    Although, some people argue that there is no compelling evidence linking poor quality cement to the increasing menace of buildings collapse, the consensus is that making the higher 42.5 grade of cement the standard product in Nigeria would at least, narrow the search for the causes of buildings collapse.

  • SON sets standards for cement

    • Group warns of jobs loss cement sector

    The controversies surrounding the right quality of cement has been laid to rest with the Minister of Industry, Trade and Investment, Dr Olusegu Aganga reported to have approved new cement standards in the country.

    Earlier, the Standards Organisation of Nigeria (SON) Governing Council recently met in Abuja and approved the recommendation on the new cement standards before it was sent to  Aganga for final approval

    A top official of SON confirmed in Lagos yesterday that the approval which is already being conveyed to the manufacturers, showed that the new grade-strengths of cement production in Nigeria NlS 444-1, which automatically becomes the new composition and conformity criteria for common cement in the country.

    The SON official said however that the industry operators will be given few months to enable them time to implement the new rules.

    Said he: “The standards were reviewed because the existing ones had attained five year mandatory period for review as well as due to concerns over the quality of cement in the Nigerian markets. There are also fears over misapplication of the different strength classes of cement which was allegedly attributed to the frequent collapse of buildings in Nigeria.

    “All the relevant stakeholders and experts in the cement sub-sector such as cement manufacturers, universities, research institutes, consumer associations, Block Moulders Association of Nigeria, non-governmental Organisations, Ministries, Departments and Agencies, among others, fully participated in the activities leading to the review of the standards.”

    According to him, the review incorporated information on the application of the various grades of cement as well as additional information and features on the bag of cement.

    He stated further that the features/information include: colour code for proper identification according to strength class and the coloured part of the bag with the labelling information is to take one-third of the bag surface on both sides.

    Again, the location address of manufacturer, batch number and expiry date shall be stated under the new regime on cement.

    Following the new order, the information on application of the product are as follows:  CEM I 52.5R and 52.5N for use in the construction of bridges; CEM II 42.5R, 42.5N for use in the casting of columns, beams, slabs, block moulding; CEM I & II 32.5R, 32.5N for plastering of buildings only.

    However, the Chemical and Non Metallic Product Senior Staff Association of Nigeria (CANMPSSAN), an affiliate of Trade Union Council (TUC), has warned the Federal Government that thousands of its members may lose their jobs in the cement sector if the government continues with its policy inconsistencies.

    Addressing  newsmen over the weekend in Lagos, its President, Comrade Mohammed Abdul Gafar said the cement sub-sector had been inundated with new strategy of monopolising the entire industry, warning that any efforts to ban the use of 32.5 cement grade will lead to thousands of job loss because most of the factory will have to shut down.

    “If the government comes out with a policy that 32.5 grade of cement should not be used, we will reject such policy.

    “We as labour union will support any effort that will stop the incidence of building collapses. We are prepared to partner with relevant governmental agencies to see that building collapses become a thing of the past.

  • Cement producers petition Presidency over hike in price

    Cement producers petition Presidency over hike in price

    • Say investors earn 150 per cent RoI

    Worried by the hike in the price of cement, Cement Producers Association of Nigeria (CPAN) has sent a petition to the Federal Government, arguing that at the product’s current price, it is about 300 per cent above its price in countries, such as Egypt, China, Taiwan, India, Japan, Norway, Turkey, Indonesian, Pakistan, Iran and Iraq.

    In a letter to the Presidency, a copy of which was exclusively obtained by The Nation at the weekend, its President, Mr David Iweta, said the price of cement in countries that have attained sufficiency in its production, such as Nigeria is N500 per 50kg bag, while it is selling at about N2,200, about 300 per cent above that price.

    Iweta, a member of the Nigeria Chambers of Commerce, Industry, Mines and Agriculture (NACCIMA), said the international best practice for cement manufacturing is for investors to earn internal rate of return (IRR) of 25 per cent, adding that experience has revealed that Nigerian cement investors are earning over 150 per cent IRR in cement investment, such that investors recoup their investment in two years.

    He said local manufacturers of cement declared Annual profit After Tax (PAT) of between N120billion and N130 billion over the last three years.

    Part of the letter read: “By this token, all such local manufacturers claiming large investment have since recovered their investments. It is regrettable that the price of the product is hovering within N1,800 – N2,000 per bag. We strongly recommend that Mr. President should revisit this strategy by allowing unexhausted licenses to be fully utilised and consider granting more licences and abolish the introduced levy of 20 per cent with 15 per cent duty but retain the five per cent duty and five per cent vat on imported cement.

    “This will force the local cement manufacturers that are hiding under the high cost of imported cement which attracts 45 per cent extra cost comprising duty, levy, NPA (Nigerian Ports Authority), NIMASA (Nigerian Maritime and Safety Administration), in addition to cost of freighting of about $50 per metric ton. The total extra cost paid on imported cement is in about N900 per bag. Imported cement will sell for N1,000 per 50kg bag if the Federal Government retains duty and VAT (Value Added Tax) at five per cent each on imported cement.

    “The local manufacturers are still at a better position to make N500 profit per bag owing to the fact that they make use of free local limestone and could sell cement for N500 per 50kg bag.”

    Iweta added that the housing deficit in Nigeria is estimated at 17million, adding that housing, like agriculture, is a major provider of labour in many economies.

  • No going back on 42.5 cement grade, says Dangote

    No going back on 42.5 cement grade, says Dangote

    • Block makers support firm

    Dangote Cement yesterday said there is no going back on its decision to elevate its cement production to the 42.5 grade, in spite of misinformation by some operators.

    The company said its decision to upgrade to the world standard is in the interest of the country.

    Its Group Managing Director, DVG Edwin, listed the advantages of the 42.5 above the 32.5 grade as its capacity for extra yielding and being able to prolong the life of buildings.

    He spoke at a stakeholders’ forum in Lagos attended by the end users who also endorsed the new cement grade.

    Edwin said: “There is a lot of misinformation going on in the country. A lot of these unscrupulous operators try to state that a lower 32.5 cement grades give higher strength than the higher 42.5 grades. This is ridiculous and laughable. There is nowhere in the world where a higher quality and a higher grade product will perform less than a lower quality product.

    “Reviewing the 32.5 and 42.5 grades of cement is a scientific issue and it can be quantitatively measured, leaving no room for doubts or confusion over which product gives more strength than the other.”

    Edwin explained that extensive trials have been done with the 42.5 grade of cement and it has been found to give about 30 per cent higher strength than 32.5 grade. It also has 15 per cent higher yields than the lower grade product and further helps in making more dense concrete with very low porosity, which makes buildings much more durable.

    He challenged competitors to produce evidence of Standards Organisation of Nigeria (SON’s) certification authorising them to produce the 32.5 grade.

    “This clamour for 32.5 grade is daylight fraud. Let them show or produce evidence where SON has authorised them to produce 32.5 grade; obviously they have none. “They simply took advantage of the system to produce 32.5 grade.” Edwin said.

    National President, Nigerian Block Makers Association, Alhaji Rasheed Adebowale, said resistance to Dangote’s production of the new grade is fueled by greed and profiteering.

    He said: “The insistence by some cement manufacturers to continue to produce lower grades of cement is driven by their desire to maximise their profits at the expense of the lives of Nigerians.”

    While absolving the block makers of culpability for building collapse in the country, he urged cement manufacturers to upgrade the quality of cement they produce from the lower 32.5 cadre to 42.5 grade in the interest of safety of human lives.

    Adebowale is a member of the technical committee of SON that reviews cement standards.

    He urged the government and other stakeholders to move beyond rhetorics and unnecessary politicking by coming out with a definitive upgraded standard for cement in the country.

    “42.5 cement grade has long been the accepted cement grade in the country. There should not be a drop in standard,“ he insisted.

    Lagos State Chairman of the association, Alhaji Okunola Abegunde, said collapsed buildings should not be blamed on block makers.

    He said a lot of technicalities are involved in the construction of building and in order to avoid building collapse, regulators should manage the quality of input from manufacturers all the way to the builders at construction sites.

  • Cement price rises to N2,200 per bag

    Cement price rises to N2,200 per bag

    • ‘How to make product affordable’

    Cement price has hit

    an all-time high of

    N2,200, up from N1,600.

    The price increase, it was learnt, may not be unconnected with the rise in construction nationwide.

    National Publicity Secretary of the Nigeria Institute of Building (NIOB), Mr. Kunle Awobodu, attributed the rise to the high construction in the dry season. People, he said, normally tried to either start or complete their building before the rainy season.

    He said it was not uncommon for the commodity to be scarce during this period when constuction its peak. The situation, he said, would return to normal soon.

    Source in NACCIMA, who did not want to be mentioned, said the scaricity may because of the impending elections, which come with an increase in contruction contracts and related works. A source also linked the scarcity to the dearth of infrasstructure, especially electricity and transporation, regretting the cost manufacturerers have to bear to get the products across to the public.

    He called for the revitalisation of the rail sector, which he said, is ideally positioned to ferry heavy goods such as cement. Investigations by The Nation revealed that dealers have been awaiting supplies from the manufacturing companies but to no avail.

    A dealer in Magboro in Obafemi/Owode Local Government Area and Managing Director, Point Dimension Ltd, Mr. Patrick Iyamah, said he heard from an impeccable source that the scarcity is as a result of low capacity utilisation of the different cement factories in the country and the failure of importers to bridge the gap.

    He said while a major producer is having difficulty with its loading bay because of the break-down of its machineries, another major player closed its factory for four weeks running thereby, exacerbating the situation.

    Another dealer, Alhaja Bisi Lasisi, concurred, saying that she has not received supplies in the last one month. She cited turn-around maintenance and machine breakdown of  a particular manufacturer. She said most cement manufacturers, no doubt, produce below installed capacity.

    But cement manufacturers have denied these. One of  the big players in the industry said the scarcity is artificial and may have been caused by unscrupulous players in the industry who have been short-changing users of the product by producing 32. 5 grade in the guise of 42.5 grade cement.

    A top official of one of the major producers debunked the theory of low capacity utilisation and turn-around maintenance by his company. The official added that rumours making the rounds may not be unconnected with the fact that his company came out publicly to declare that they produce quality cement of 42.5 grades, separating itself from short changing the Nigerian public as some do.

    He said this public declaration may have occasioned what he called the nationwide sabotage against the product.

     

     

     

     

    Debunking the turn-around theory he said no serious producer will do a turn-around maintenance at the peak of construction.

    Owing to the importance of cement in building and construction, standardisation in the sector could be the answer to its affordability and high quality, Founder of Society for Quality Awareness, Abdullahi Mailafia has said.

    According to him, the high level of ignorance among consumers coupled with negligence on the part of producers, have contributed to the controversy over cement quality in the country.

    Mailafia, in an interview in Lagos, pointed out that there is no substandard cement in Nigeria, only that different types of cement are misapplied for different uses. The experienced civil engineer said with the new perspective and awareness, consumers need to deepen their knowledge of goods and services on offer, not just about cement, but all other goods in the market.

    According to him, “The Standards Organisation of Nigeria (SON) has already done well in ensuring the standard and quality of other building materials such as steel are of international standard, so attention must now be focused on cement. There is proven correlation between falling standards (misapplication) of cement produced and the frequency of collapsed buildings in any country. Nigeria is not left out. In other words, the higher the amount of misapplication of cement types used in construction, the higher the number of collapsed buildings and physical structures,” he asserted.

    Mailafia advised that SON must, as a matter of urgency, call a technical committee of stakeholders for a review of the current practice, taking into consideration what happens in other countries. He stressed that the right knowledge and application of cement types in the country will be to the benefit of manufacturers, architects, engineers, foremen under their respective associations and groups, as well as artisans and of course, the general public. The seasoned engineer was of the opinion that SON must be commended for its efforts in upgrading national quality infrastructure such as the enumeration of standards, upgrading of testing laboratories like the one which offers testing of building materials in Enugu, among other quality infrastructure which it has put in place.

    It will be recalled that a coalition of civil society groups and professional bodies in the construction industry threatened to launch a major campaign for what they called the standardisation of cement production and importation in Nigeria, on the grounds that government is turning a blind eye to the scourge of substandard cement in the country while seeking to engage other groups like the Consumer Protection Council (CPC), the Council of Registered Engineers of Nigeria (COREN) and the National Assembly to help in the fight for standard cement in Nigeria and the enforcement of building codes.

    Meanwhile, SON has debunked the accusation leveled against it by the group, while reaffirming its stand on infractions and those who contravene the law and go contrary to set standards in the Nigerian market.

    Also, most of the cement manufacturers, under the auspices of the Cement Manufacturers Association of Nigeria (CMAN), have also denied the accusation levelled against them by the coalition of civil society groups, stating that they have all along complied with conventional practice in the cement industry.

    Mailafia, however, said it might have been appropriate for the coalition of civil societies to have approached SON prior to going public with the matter and thereby, escalating the situation through heightened controversy and misrepresentation.

    He advised that SON should call a meeting of technical committee of stakeholders and all those associated with the building and construction industry, while extending an invitation to the coalition of civil society groups to attend the meeting so that all issues and matters would be fully and addressed.

    The expert appealed for calm and patience, pending the expeditious outcome of the meeting of technical committee of stakeholders, which he strongly believed will provide the needed solutions that will put to rest the cement controversy.

     

  • Stakeholders explain cement price increase

    Stakeholders explain cement price increase

    Manufacturuers, dealers of cement have expressed divergent views over recent hike in the price of the product.

    In the last three weeks, the price of the commodity has risen from N1600 to N1900 in some parts of Lagos and Ogun states.

    Investigations revealed that many shops have remained closed in the last few weeks as they await supplies from major manufacturers of the commodity.

    Many reasons have been advanced for the sharp increase by stakeholders which have been denied by the manufacturers.

    They described the scarcity as artificial, adding that it was driven by some disgrunted elements who have been shortchanging users of the product by producing 32. 5 under the guise of producing 42.5 as required for certain categories of construction.

    A dealer in Magboro in Obafemi/Owode Local Government Area, Ogun State and Managing Director, Point Dimension Limited, Mr Patrick Iyamah blamed the scarcity on low capcity ultilisation of the different cement factories in the country and the failure of importers to bridge the gap.

    Another dealer, Alhaja Bisi Lasisi, said she has not received supplies in the last one month, citing turn-around maintenance and machine breakdown of a particular manufacturer as responsible for the scarcity.

     

     

     

    But the National Publicity Secretary of the Nigeria Institute of Building (NIOB), Mr Kunle Awobodu said it is true that most cement manufacturers are producing below installed capacity but would not want members of the public to know.

     

     

    According to him, another probable reason may be the heightened construction activities in this dry season as people are rushing to either start or complelete their construction before the rainy season begins, adding that it is not uncommon for the commodity to be scarce at this period of the year.

    But a top official of one of the major producers debunked the theory of low capacity utilisation and turn-around maintenace by his company, adding that the rumours may not be unconnected with the fact that his company came out publickly to declare that it produces only the 42.5 grades.

    Debunking the turn-around theory, he said no serious producer will do a turn-around maintenance at the peak of construction. According to him, turn-around maintenance is normally done between December and January when construction is at its lowest ebb. He insisted that the products of the firm were in the market as the firm has productionmachines that were of international standards.